Rapid Prototyping
We support rapid development of physical test hardware and experimental setups by combining design, manufacturing, and integration into a streamlined workflow.
This enables fast iteration cycles and efficient transition from concept to experimental validation.
From Concept to Testable Hardware
We translate ideas into physical components that can be directly evaluated in experimental environments.
This includes:
- Design of custom parts and test fixtures
- Development of component geometries for validation
- Rapid iteration of designs based on test results
This approach allows early-stage concepts to be tested under realistic conditions.
Additive Manufacturing & Fabrication
We utilize additive manufacturing technologies such as:
- Fused Deposition Modeling (FDM)
- Stereolithography (SLA)
These methods enable:
- Fast production of custom holders, brackets, and tooling
- Fabrication of complex geometries
- Iterative refinement with short turnaround times
Integration into Test Environments
A key strength is the seamless integration of components into existing test facilities.
We develop:
- Custom mounting solutions for wind tunnel testing
- Fixtures for erosion and icing experiments
- Test-specific hardware tailored to experimental needs
The adaptability of the facilities allows rapid implementation of new setups.
Development of Functional Prototypes
We support the development of physical system components, including:
- Prototype structures for experimental validation
- Mechanical integration of heating elements and functional layers
- Geometry optimization for testing under realistic conditions
Enabling Efficient Development Cycles
Rapid prototyping enables:
- Fast iteration of designs
- Early identification of design limitations
- Reduction of development time and cost
By combining design, fabrication, and testing, development processes can be significantly accelerated.
Typical Use Cases
- Development of custom test fixtures
- Prototyping of experimental components
- Iterative optimization of designs
- Support for research and development projects
Frequently Asked Questions
What can be prototyped?
Custom mechanical components, fixtures, and experimental hardware.
How fast can prototypes be developed?
Depending on complexity, designs can be iterated within short development cycles.
Can prototypes be directly tested?
Yes, components are typically developed for direct integration into test setups.
What materials can be used?
We support everything from basic PLA, PETG, and TPU to high-temperature engineering filaments like ABS, ASA, PC, and Nylon, as well as wear-resistant carbon and glass fiber reinforced blends and UV-curable photopolymer resins.